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Leuze Simple Vision: Giving Industrial Automation a Clear View

In the fast-moving world of industrial automation, machines don’t just move they need to see! And that’s where vision sensors come in. Leuze, known as the “Sensor People,” is making that step into machine vision technology as smooth as possible with its Simple Vision concept, a smart, accessible approach that blends performance, flexibility, and ease of use.

Vision Sensors: The Eyes of Automation

Vision sensors are transforming automation by enabling machines to detect, identify, and inspect everything from components to packaging. While traditional camera systems can be powerful, they’re often complex to configure. Leuze’s Simple Vision sensors deliver the best of both worlds: they’re as easy to operate as basic optical sensors but pack the power and precision of advanced imaging systems.

With applications ranging from presence/absence detection and inspection, to code reading, measurement, and print quality verification, Leuze’s sensors are built to handle modern automation needs without demanding specialist programming skills.

Powerful Performance, Simple Setup

Take the IVS 108 Simple Vision Sensor as an example. It offers a consistent 50-millisecond response time, even under changing lighting, object, or environmental conditions. Whether it’s checking for missing caps, misaligned labels, or detecting product orientation regardless of shape, colour, or material, this sensor performs with high accuracy and minimal configuration.

Getting started is refreshingly easy: simply place a “GOOD” and “NOT GOOD” object in front of the sensor and press the teach button. That’s it, no complicated coding, no lengthy setup.

Smarter Code Reading with Simple Vision

Need to read multiple 1D or 2D codes at once? The DCR 1048i series handles it effortlessly, including multi-code decoding ideal for bundled packaging or grouped product IDs.

For tougher tasks like reading Direct Part Marked (DPM) codes, the DCR 1048i DPM model uses an optimised algorithm to ensure consistent results, even on tricky surfaces. And for businesses needing to verify print quality, the DCR 1048i OCV goes even further. It not only reads codes but also checks critical info like batch numbers and expiration dates using Optical Character Verification (OCV), catching problems like clogged print heads or faded ink before they reach your customers.

If you were worried about teaching the sensor? Just show it a reference image of what good print looks like. From there, it handles the rest.

All-Rounders for Maximum Flexibility

In fast-changing industries, flexibility is key. The IVS 1048i from Leuze is a true all-rounder. Ideal for systems that need to quickly adapt to new products, packaging, or layouts. Whether it’s confirming bottle caps are sealed or checking label placement on a high-speed line, this sensor is ready.

Available in both standard (736×480) and high-resolution (1440×1080) models, the IVS 1048i adapts to your application. Interchangeable S-mount lenses with adjustable focus allow users to fine-tune the field of view, depth, and working distance for each setup, no one-size-fits-all limitations here.

Software That Works With You

Of course, even the best hardware needs the right software. That’s where Leuze Vision Studio comes in. This PC-based platform supports both IVS and DCR sensor lines, offering:

Intuitive configuration

Statistical image analysis

Offline testing via virtual emulation (no sensor hardware needed)

Support for all common protocols including TCP/IP, PROFINET, FTP, and SFTP

It’s a full suite designed to make integration seamless and system optimization straightforward — whether you’re fine-tuning a setup or running full-scale production.

The Bottom Line: Smarter Vision, Simpler Automation

With Simple Vision, Leuze is helping industrial users get started with imaging technology quickly and confidently. By combining high-performance image processing with ultra-simple setup and intuitive software, these sensors take the complexity out of machine vision.

Whether you’re inspecting tiny labels, verifying print quality, or decoding multiple packages at once, Leuze’s vision sensors make your machines smarter — and your automation systems more efficient.

Clear results. Minimal effort. Just smart sensing, the Leuze way.

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